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Flexible Cables

Flexible Cables
Flexible Cables

Flexible Cables

Product Code : 3

Description

DOMESTIC CABLES 


Single and Multi core flexible cables to IS:694-1990


Conductor


Flexible copper conductors are made from high conductivity Copper rods of 8 mm diameter. The rod is drawn to required sizes of fine wires for the construction of conductors of different areas of cross section. Annealed plain copper conductors used in the flexible cables and cords conform to the requirements of table 3 class 5 of IS:8130-1984. The construction of conductor is also made according to customer specification.



Insulation 


'Type A' PVC Compound suitable for a maximum continuous conductor operating temperature of 70°C, as referred in IS:694-1990, is insulated over conductor by extrusion process with required thickness of insulation and conforms to all the requirements of IS: 5831-1984.

Identification of core colours: 

 

No. of cores            Identification
1
Red,Yellow,Blue,Black,White ore Gry
 
2
Red and Black
3 Red, Black, Green
4
Red,Yellow, Blue,Green
5
Red, Yellow, Blue, Black and Grey

 

 

 







 

*Note: Other than the colours specified above can be produced against the specific requirements of the customer.
 

Laying up 2,3,4,5 Multi core cables are laid up with right hand lay in the outermost layer in the sequence of above core colours. Interstices if required will be covered by non hygroscopic fillers.
 

Sheath

Single core / Multicore are sheathed with 'Type ST1' PVC compound suitable for a maximum continuous conductor operating temperature of 70°C, conforming to the requirements of IS:5831-1984. Unless otherwise specified the colour of the sheath will be black.

Single core / Multicore flexible cables are packed in printed carton boxes in standard lengths of 100m. However cables can also be supplied in longer lengths in strong plywood reels in multiples of 100 mts.

Customer orientation

Against specific requirement and application, Relemac CABLES can offer cables conforming to either customer specification or other National and International Standards.

 

PVC- Insulated single core unsheathed and PVC - Sheathed flexible cord with copper conductor for working voltages upto & including 1100 V to IS:694 - 1990 (Y/YY)

 

Nominal Conductor Area
UN SHEATHED
 
SHEATHED
 
Maximum Conductor Resistance at 20°C
 
Current Carrying Capacity
Nominal Thickness of Insulation
Maximum overall Diameter
Approx. Weight
Nominal Thickness of Insulation
Nominal Thickness of Sheath
Maximum Overall Diameter
Approx. Weight
Sq.mm
mm
mm
kg/ 100m
mm
mm
mm
kg/ 100m
ohm / km
A

0.5

0.75

1

1.5

2.5

4

0.6

0.6

0.6

0.6

0.7

0.8

2.3

2.5

2.7

3.0

3.7

4.4

0.9

1.2

1.5

2.0

3.2

4.9

0.6

0.6

0.6

0.6

0.7

0.8

0.9

0.9

0.9

0.9

1.0

1.0

4.5

4.7

4.9

5.4

6.2

7.0

2.6

3.0

3.4

4.3

6.0

8.2

39.0

26.0

19.5

13.3

7.98

4.95

4

7

11

15

19

26

 

PVC- Insulated single core unsheathed and PVC - Sheathed flexible cord with copper conductor for working voltages upto & including 1100 V to IS:694 - 1990 (Y/YY)

 


Nominal Conductor Area
UN SHEATHED
 
SHEATHED
 
Maximum Conductor Resistance at 20°C
 
Current Carrying Capacity
Nominal Thickness of Insulation
Maximum overall Diameter
Approx. Weight
Nominal Thickness of Insulation
Nominal Thickness of Sheath
Maximum Overall Diameter
Approx. Weight
Sq.mm
mm
mm
kg/ 100m
mm
mm
mm
kg/ 100m
ohm / km
A

6

10

16

25

35

50

70

95

120

0.8

1.0

1.0

1.2

1.2

1.4

1.4

1.6

1.6

5.0

7.0

9.0

10.0

11.4

13.5

16.0

18.0

20.5

7.0

11.9

20.1

27.4

36.7

52.5

72.3

96.1

120.3

0.8

1.0

1.0

1.2

1.2

1.4

1.4

1.6

1.6

1.0

1.0

1.0

1.1

1.1

1.2

1.2

1.4

1.4

7.4

7.7

9.8

12.0

13.0

15.0

17.8

20.7

22.2

10.3

13.0

21.8

32.1

42.7

59.7

80.6

108.1

132.5

3.30

1.91

1.21

0.780

0.554

0.386

0.272

0.206

0.161

35

46

62

80

102

138

214

254

300

 

PVC- Insulated and PVC - Sheathed 2 core flexible cord with copper conductor for working voltages upto & including 1100 V to IS:694-1990(YY)

 


Nominal Conductor Area
Nominal Thickness of Insulation
Nominal Thickness of 
Sheath
2 CORE CIRCULAR
2 CORE FLAT
 
Maximum Conductor Resistance at 20°C
 
Current Carrying Capacity
Maximum overall Diameter Approx. Weight
Maximum 
Overall
Dimension
Approx. Weight
Sq.mm
mm
mm
mm
kg/ 100m
mm
kg/ 100m
ohm/km
A

0.5

0.75

1

1.5

2.5

4

0.6

0.6

0.6

0.6

0.7

0.8

0.9

0.9

0.9

0.9

1.0

1.0

7.2

7.8

8.0

8.6

10.5

12.0

5.5

6.5

7.5

9.2

13.5

19.0

4.9x7.2

5.2x7.8

5.4x8.0

5.6x8.6

6.6x10.5

7.2x12.0

4.7

5.5

6.3

8.0

11.2

15.8

39.0

26.0

19.5

13.3

7.98

4.95

4

7

11

15

19

26

 

PVC - Insulated and PVC - Sheathed 3 core flexible cord with copper conductor for working voltages upto & including 1100 V to IS:694 - 1990(YY)

 


Nominal Conductor Area
Nominal Thickness of Insulation
Nominal Thickness of 
Sheath
3 CORE CIRCULAR
3 CORE FLAT
Maximum Conductor Resistance at 20°C
Current Carrying Capacity
Maximum overall Diameter Approx. Weight
Nominal Thickness of Sheath
Maximum Overall Diameter Approx. Weight
Sq.mm
mm
mm
mm
kg/ 100m
mm
mm
kg/ 100m
ohm/km
A

0.5

0.75

1

1.5

2.5

4

0.6

0.6

0.6

0.6

0.7

0.8

0.9

0.9

0.9

0.9

1.0

1.0

7.6

8.2

9.2

9.2

11.0

12.5

6.4

7.6

10.9

10.9

16.2

23.7

0.9

0.9

0.9

0.9

1.0

1.0

4.9x9.6

5.2x10.5

5.4x11.0

5.6x12.0

6.6x14.0

7.4x16.0

5.1

6.1

7.1

8.7

13.0

18.6

39.0

26.0

19.5

13.3

7.98

4.95

4

7

11

15

19

26

 

Note : This table covers 3 core flat submersible pump cables as per IS:694-1990

 

PVC - Insulated and PVC - Sheathed 4 and 5 core flexible cord with copper conductor for working voltages upto & including 1100 V to IS:694 - 1990 (YY)

 


Nominal Conductor Area
Nominal Thickness of Insulation
4 CORE CIRCULAR
5 CORE CIRCULAR
 
Maximum Conductor Resistance at 20°C
 
Current Carrying Capacity
Nominal Thickness of Sheath Maximum overall Diameter Approx. Weight
Nominal Thickness of Sheath
Maximum Overall Diameter Approx. Weight
Sq.mm
mm
mm
mm
kg/ 100m
mm
mm
kg/ 100m
ohm/km
A

0.5

0.75

1

1.5

2.5

4

0.6

0.6

0.6

0.6

0.7

0.8

0.9

0.9

0.9

0.9

1.0

1.0

8.2

8.8

9.4

10.5

12.0

14.0

7.5

9.0

10.7

13.7

20.0

28.9

0.9

0.9

1.0

1.0

1.0

1.1

9.0

9.6

10.5

11.0

13.0

15.5

9.0

10.9

13.1

16.3

24.0

35.4

39.0

26.0

19.5

13.3

7.98

4.95

4

7

11

15

19

26

 

PVC - Insulated and PVC - Sheathed 4 core flexible cable with copper conductor for working voltages upto & including 1100 V generally to IS:694 - 1990 (YY)

 


Nominal Conductor Area
Nominal Thickness of Insulation
Nominal Thickness of 
Sheath
Maximum Overall Diameter Approx. Weight
Maximum Conductor Resistance at 20°C
 
Current Carrying Capacity
Sq.mm
mm
mm
mm
kg/ 100m
ohm/km
A

6

10

16

25

35

50

70

95

120

0.8

1.0

1.0

1.2

1.2

1.4

1.4

1.6

1.6

1.2

1.3

1.4

1.6

1.7

1.8

1.8

2.0

2.0

14.1

18.5

22.7

26.4

29.3

34.3

38.4

44.0

48.5

38.8

63.9

98.9

151.5

194.4

272.6

356.2

474.5

592.4

3.3

1.91

1.21

0.78

0.554

0.386

0.272

0.206

0.161

35

46

62

80

102

138

214

254

300

 
 
Current ratings for copper conductor in
flexible cord / flexible cable to IS: 694-1990

 
Nominal Conductor
Area
Current rating of single-phase A.C.
three phase AC
Nominal Conductor
Area
Current rating of single-phase AC
three phase AC
sq.mm A sq.mm A

0.5

0.75

1

4

7

11

1.25

2.5

4

14

19

26

 


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